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Digital cutting solutions for transportation – precise, reliable, and repeatable for high-performance materials

Manufacturers in the aviation, automotive, and marine industries process demanding, high-value materials. Stringent requirements for dimensional accuracy, repeatability, and process reliability.

Success stories in transportation

Zünd offers high-precision cutting systems tailored to meet individual requirements – with application-specific modules for composites, technical foams, and specialty materials. Small batches, custom solutions, or industrial-scale production: Zünd cuts safety-related components in a reproducible, efficient, and cost-effective manner.

Applications

Transportation

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Aerospace
Lightweight and high-strength materials have become indispensable in the manufacturing of modern transportation systems. In passenger aircraft, for example, more and more plastic-based solutions are being used throughout the cabin interior. They offer cabin interior suppliers a significant reduction in weight. 
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Automotive
When the goal is to reduce energy consumption and increase performance—in acceleration, stiffness, or vibration damping, etc.—components made from composites are usually the solution. Zünd has extensive experience in cutting a wide range of composites and provides best-fit cutting solutions for each application.
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Boat and shipbuilding
In boat and yacht construction, every detail counts. Zünd’s digital cutting technology enables processing a wide range of materials—from technical textiles and leather for interiors and furnishings, to gaskets and GFRP composites for structural components. Our modular end-to-end solutions guarantee precise, reproducible results, best-in-class cut quality, and efficient workflows—ideal for the demands of custom manufacturing and interior design.

Your production, powered by our expertise

Safety-critical applications leave no room for error. Zünd cutters deliver high-precision cutting for multi-layer laminates, honeycomb structures, and textiles that are hard to process. Designed for production environments that demand absolute process control, with documented results, automated data processing, and seamless integration into industrial production lines.

What sets Zünd apart in the transportation sector

  • Reliable cutting of composites, even with abrasive materials
  • Automated processes for one-off parts as well as volume production
  • Reproducible quality that meets tight tolerances
  • Workflows that integrate seamlessly with CAD and ERP systems
  • Less waste with software-assisted material optimization

Maximize your efficiency, reduce production costs, and gain ultimate flexibility with Zünd Zünd digital cutting solutions.

Charting new routes with composites

“We get to draw on 15 years of experience with Zünd digital cutting technology, which is significant. Zünd provides open, modular solutions with optional service agreements and extremely reliable software - without short-lived updates. Exactly what we understand by real customer value.”

Patrick Rohrer, Project Manager Plant Procurement, Pilatus Switzerland

Read the success story >

A Zünd cutting system with its control panel in the foreground, operating in a bright industrial setting with windows in the background.

Zünd helping aerospace take wing

“The carbon-fiber layer consists of various sections whose fiber orientation must be precisely aligned with one other. Cutting these parts manually, with the correct fiber orientation and optimum material utilization, would be impossible. The Zünd cutter allows us to prepare prepreg part kits much faster.”

Tiziano Pegorin, Head of Competence Center for Manufacturing of Space Infrastructures and Modules, Thales Alenia Space, Italy

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A woman in a Thales Alenia Space lab coat operates a Zünd cutting system, with rolls of material in the background.

End-to-end systems for the transportation sector

From first draft to final cut: Zünd offers a fully integrated system that meets the highest standards in transportation manufacturing.

Overview of modular solutions

Our cutters

  • High cut quality, even with tough or abrasive materials
  • Non-thermal cutting maintains material structure
  • Modular tooling to accommodate different cutting technologies (e.g., oscillating, tangential, blade or router based)

Find out more about our cutters >

Our software solutions

  • Automatic detection of material edges and fiber orientation
  • Nesting that accounts for placement tolerances and fiber orientation
  • Traceable, fully documented cutting process

Discover our software solutions >

Automation solutions

  • Integrated material feeding for roll or sheet goods
  • Barcode-based job management for standardized production workflows
  • Sorting and storage solutions for high order volumes

Discover our automation options >

Service & support

  • Worldwide network, local support – with customized service packages.

Contact us today >

Benefits at a glance

What you can achieve with Zünd technology
For companies in the transportation sector, one thing matters most: reproducible quality in an industrial environment. With Zünd, you get a system that reduces material costs while meeting safety, precision, and scalability requirements

  • High-precision cutting of safety-critical components
  • Processing that retains fiber integrety of CFRP, GFRP, aramid, honeycomb
  • Consistent quality with complex geometries and large-scale production
  • Automated processes reduce errors and staffing requirements
  • Traceability and integration into quality-management systems
  • Flexible adaptation to new material combinations or designs
  • Modular options for expanding and adapting to different production needs

Take control of your production – with Zünd cutting solutions

Working with complex high-performance materials? Ensure consistent process reliability Let’s explore how Zünd can meet your needs in the transportation industry - precise, integrated, and scalable.
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