Abrolleinheit
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Roll-off units

Roll materials require special handling. The Zünd product offering includes roll-off systems that can handle even the most challenging rolled materials.

Roll-off unit universal

The Universal roll-off unit is especially suited for light rolls of material that need to be changed often. Changing the rolls is quick and easy. Ideally, the rolled material should be dense and not have a tendency to wrinkle (e.g. paper or vinyl). An adjustable brake effectively prevents the material from continuing to unwind. The use of a material guide roll significantly reduces the potential for wrinkling and creasing.

  • Quick, easy roll changes
  • Ideal for lighter rolls
  • Perfect for paper or plastic films, vinyl
  • Suitable for inward/outward wound rolls
  • With the addition of a material guide roller, wrinkling is reduced

Details

  • Max. roll diameter: 350 mm/13.5 in
  • Max. roll weight: 70 kg/155 lbs
  • Available for all cutter sizes
Abrolleinheit-Universal

Roll-off unit, core support

In contrast to the universal roll-off, the unwind unit with shaft is perfect for textiles and other soft, flexible materials. The roll is secured on a shaft and placed in the roll-off unit. This ensures the material is rolled off smoothly and evenly. 

  • Ideal for textiles
  • Suitable for inward/outward wound rolls
  • With the addition of a material guide roller, wrinkling is reduced

Details

  • Max. roll diameter: 350 mm/13.5 in
  • Max. roll weight: 70 kg/155 lbs
  • Roll core diameter: 76 mm/3 in
  • Available for all cutter sizes
Abrolleinheit-Kernaufnahme

Roll-off unit cradle feeder

The cradle feeder enables tension-free feeding of flexible textiles. At the center of this material-feeding system is a cradle consisting of rollers and conveyor belts that advance the material onto the working area of the cutter. A dancer bar continually registers fluctuations in the web tension. If needed, the enclosed unwinder regulates the drive speed and guarantees an absolutely tension-free material feed. The web edge control regulates the precise alignment of the material edge. If the sensor detects an irregularity, the cradle feeder automatically adjusts the horizontal alignment of the cradle. Because the roll is not on a shaft, there are no special requirements for the roll core. Even rolls with a kinked, broken, or missing core can be easily fed. The fast rewind function ensures the material is rewound tightly after processing.

  • Tension-free feeding of flexible, stretchable textiles
  • Automatic web edge control guarantees feed accuracy
  • Fast, easy roll changes for maximum flexibility
  • Handles rolls with kinked, broken, or missing core
  • Fast rewind function returns the material to the starting position after processing
  • Simple controls with the user-friendly touch panel
  • An additional roll-off unit with shaft can be mounted on the cradle feeder as an option
  • Fully supported in Zünd Cut Center - ZCC

Details

  • Roll weight: max. 100 kg/220 lbs
  • Roll diameter: max. 400 mm/15.75 in
  • Available in L, XL, and 3XL widths
  • Can be mounted either directly on the cutter or on the cutter extension
  • Suitable for inward/outward wound rolls
  • Compatible with G3, S3, D3
Abrolleinheit-Wannenabroller

Roll-off unit, shaft, active

The active roll-off unit with shaft is equipped with a motor. The roll-off unit with shaft offers the additional capability of rewinding the material at the end of the material advance. This effectively prevents creasing as the material is fed onto the working area.

  • Ideal for textiles
  • Material that continues rolling off is rewound with a motor-driven rewind
  • Suitable for inward/outward wound rolls
  • With the addition of a material guide roller, wrinkling is reduced

Details

  • Max. roll diameter: 350 mm/13.5 in
  • Max. roll weight: 70 kg/155 lbs
  • Roll core diameter: 76 mm/3 in
  • Available for all cutter sizes
Abrolleinheit Kernaufnahme aktiv

Material guide roll

The material guide roll effectively prevents creasing of textile materials. In the process, the material is fed over a guide roll to spread it. We recommend always using the material guide roll in combination with a roll-off unit!

  • Optimized material guidance and reduced friction minimize wrinkling
  • Ideal for stretch fabrics and rougher rolled materials
Materialführungsrolle

Roll-up unit shaft, active

The motor-driven roll-up unit with shaft is used for continuous, automatic production of large kiss-cut orders. The material is immediately rolled onto the core after processing, which ensures that it remains clean and free of kinks and creases. This roll-up unit is ideally suited for vinyl, film, or printed fabrics with a max. roll weight of up to 70 kg/155 lbs.

Aufrolleinheit-Kernaufnahme-aktiv

Roll-up unit tray, active

The motorized roll-up tray is suitable for small kiss-cut jobs. The vinyl is automatically rolled up in a tray after processing. After each cut-off, the coreless rolls can be removed from the tray immediately without interrupting production. Suitable for vinyl sections no longer than 20 m/65 ft.

Aufrolleinheit-Wanne-aktiv

Collection tray

The collection tray is useful for collecting cut parts and waste. It ensures a clean working environment. For emptying, the tray can be removed from the cutter in a few simple steps.

  • Collects cut parts and waste
  • Emptying occurs without interrupting production
Auffangwanne