Zünd G3 cutter Back to overview

Uncompromising performance and precision

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G3 overview

Quality at the highest level Modular design for maximum flexibility Unsurpassed price-performance ratio Maximum productivity
G3_MTS

The G3 Cutter is a precision machine. From innovative drive system to blade, all components are perfectly coordinated. Produce your jobs at the highest quality level, economically and efficiently. Your customers will be thrilled with the results.

Flexible

Modular cutter concept

With modular tool and material-handling systems, you can tailor your G3 cutter to your specific requirements. Zünd's modular design concept lets you customize your cutting solution according to your specific production requirements.

Perfection in every detail

Flexible tool configuration Integrated Tool initialization Optimal material hold-down Process materials up to 110 mm/4.3 in thick Ergonomics and operation Precise stacking with robot Automatic Router bit Changer - ARC
Module_2

Define which functions your G3 cutter has to perform and configure your modular Zünd tooling accordingly.

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Tutorials & impressions

G3 material handling

Modular material-handling solutions

Tandem_G3
No idle time in tandem operation

Optimize your production workflow with tandem operation. Loading and unloading occur while production is ongoing. While the operator loads material on one side, the cutter continues operating on the other. This eliminates idle time and increases productivity.

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BHS150_D3-3XL-3200_Pers_01
Board Handling System - BHS150

Industrial-level manufacturing using highly automated production lines - with the BHS150 Board Handling System, you can produce around the clock while keeping personnel requirements to a minimum. The combination of 1.5m stack height, high production speeds, and extremely short set-up times leads to considerable increases in productivity and profitability. 

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BHS
Board Handling System - BHS

With the unique combination of automated material handling and high-performance digital cutting, you can extend production beyond normal business hours. Personnel requirements are limited to loading and unloading the stacked pallets.

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Abrolleinheit
Roll-off units

Zünd has a great deal of experience in material-handling solutions for flexible, rolled materials. Our product range offers the perfect roll-off device for your cutting system, no matter how challenging the rolled material may be.

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Zentrumswickler
Center winder

Thanks to its robust construction and drive system, the Center Winder can handle rolls up to 100kg/220 lbs, both for unwinding and rewinding. Well-designed mechanics ensure consistent material tension. Fabrics can be fed onto the cutting system without creases or distortions.

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G3 Bogenpositioniersystem
Semi-automated production

Boards are manually placed on the rear cutter extension using a sheet-positioning device.

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Modular, flexible, and adaptable

Reliable and productive - Zünd high-performance modules

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UM
Universal module

Universal carrier modules for a wide range of tools.

UM
Universal module

The Universal Modules are widely applicable carrier modules designed to accommodate many different tools. The versatility of these modules makes it very cost-effective to adapt the cutting system to changing production requirements. 

A bayonet lock allows for quick tool changes without a need for a screwdriver. A new or different tool can be set up with little effort and made ready for use. Modules can be operated in pressure or position mode. For different applications, the Universal Module is available in four different versions.

  • Exceedingly fast tool changes
  • Tool detection
  • Two operating modes: pressure/position
Product information
Module versions

UM-S (S3, L3)
UM-ZS (G3, D3)

 

UM-ZP (G3, D3)
UM-120 (G3)
UM-60L (G3, D3)

RML
Router module

Universal routing systems, equipped with powerful, high-frequency spindles from 1 kW to 3.6kW

RML
Router module

The centerpiece of all Zünd router modules is a high-performance high-frequency spindle. Depending on applications and requirements, versions from 1 to 3.6 kW are available.

  • Routing, engraving, polishing with one and the same module
  • Capable of processing a wide range of materials
  • Active cooling for reliable heat dissipation
  • Efficient dust extraction for clean operation
  • Designed for 24/7 operation
  • Wide assortment of Zünd router bits available
Product information
Module versions

Router Module RM-L
Router Modules RM-A / RM-A QC

 

Router Module RM-S
Router Module RM-120

PMM
Punch modules

High-performance tools for perforating leather materials, rubber, and textiles at a speed of up to 8 holes per secon ...

PMM
Punch modules

The punching modules are used to punch leather, rubber, and various textiles remarkably fast. This module includes independently operating punches that accommodate a variety of punch tools. The punches rotate as they penetrate the material, which creates cleanly and precisely cut holes even in tough materials up to approx. 6 mm thick. Advantages of this processing method are high capacity and very good, consistent hole quality.

  • Excellent, consistent hole quality
  • Up to 8 holes per second
  • Wide assortment of 0.5 – 5.5 mm Ø punches available from Zünd
  • Reliable waste removal into integrated receptacle
  • Depending on module version, additional notching, marking, or piercing functions
Product information
Module versions

Notching Marking Module – NMM

Punching Marking Module PMM-S

Punching Pricking Module PPM-S

MAM
Marker Modules

Marking and labeling of various types of materials. Use of commonly available inserts.

MAM
Marker Modules

Zünd marking modules accommodate a variety of pen and ink inserts. Typical applications include plotting die-lines with ink on polyester film, marking seams on leather with water-soluble silver pens, and labeling parts or patterns with ballpoint pen. The Marker Module is compatible with all drawing/plotting Inserts available from Zünd.

  • Simple handling
  • Plotting/drawing of die-lines, seams, patterns, guidelines
  • Wide assortment of cost-effective drawing tools available from Zünd
Product information
Module versions

MAM-S (G3, D3)
MAM-D (G3, D3)
MAM-SE (S3)

 

MAM-SP (S3)
MAM-SPS (S3, L3)
MAM-SPD (S3, L3)

LM-100W
Laser module

Laser module for cutting polyester fabrics and simultaneously sealing edges

LM-100W
Laser module

Cut & Seal - cutting and edge sealing in one

Soft Signage is an extremely versatile medium for POP/POS applications and is making inroads into many applications previously dominated by paper, PVC, and other materials. For polyester fabric applications, Zünd offers the Laser Module - LM 100W. It cuts and seals the edges, all in the same process. Frayed edges become a thing of the past. The Laser Module eliminates tedious manual labor, increases cutting precision, and reduces production time. The LM 100W also produces consistently flawless edges with perfect repeatability.

  • CO2 laser with 100W power
  • For polyester fabrics up to 2 mm thick
  • Sealed edges prevent fraying
  • Perfectly safe operation with Class 1 laser
  • Compatible with G3
Product information
KCM
Kiss-cut module

Precise kiss-cutting with electronically controlled cutting pressure.

KCM
Kiss-cut module

With low weight and short strokes/quick tool lifts, this module offers very high cutting speeds. The module also impresses with simple operation, rapid tool changes, and very high precision.

Depending on the application, you can choose between two different processing modes: in pressure mode, the module exerts constant pressure, adjustable from 30 to 1,500 grams, on the substrate. This results in precise, clean cuts in e.g. pressure-sensitive vinyl without damage to the liner material. In position mode, the tool through-cuts the material at a pre-set depth.

  • Kiss-cutting and through-cutting of all commonly used vinyls, films, etc.
  • Clean, precise cutting of self-adhesive vinyl without damage to liner
  • Compatible with S3
Product information
Materials

Any type of vinyl or film

Ingeniously versatile

The Zünd tool concept

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CTT1
Creasing tool type 1

Creasing of single-wall corrugated board. Pressure settings are individually adjustable, with or against the corruga ...

CTT1
Creasing Tool Type 1 - CTT1

The CTT1 is perfect for processing single-wall corrugated board. The tool accommodates crease wheels with a diameter of 61 mm/2.4 in and a width of 20 mm/.8 in. Fully supported by the cutter software, the tool produces high-quality creases both with and against the corrugation without tearing or cracking the top sheet. The crease wheels simply snap into the holder, making them very easy to insert and replace.

  • Clean creases without tearing
  • Directional pressure adjustments
  • Crease wheel diameter: 61 mm / 2.4 in
  • Crease wheel width: 20 mm/.8 in
  • Crease wheels snap into holder
  • Compatible with G3, S3, D3
Product information
Materials

Corrugated cardboard

CTT2
Creasing Tool Type 2

Universal creasing tool for folding carton, polypropylene, twin wall, etc.

CTT2
Creasing Tool Type 2 - CTT2

The CTT2 is a universally applicable crease tool. Accommodates a wide range of crease wheels for folding carton, polypropylene, twin wall sheets, etc.

  • Clean creases without tearing
  • Directional pressure adjustments
  • Compatible with G3, S3, D3
Product information
Materials

Twin-wall sheets

Cardboard

CTT3
Creasing Tool Type 3

Creasing of double- and triple-wall corrugated board. Pressure settings are individually adjustable, with or against ...

CTT3
Creasing Tool Type 3 - CTT3

The CTT3 is designed for creasing double- and triple-wall corrugated board. Accommodates crease wheels with a diameter of 90 mm/3.5 in and a width of 28 mm/1.1 in. The tool produces high-quality creases both with and against the corrugation without tearing or cracking the top sheet. The crease wheels simply snap into the holder, making them very easy to insert and replace.

  • Clean creases without tearing
  • Directional pressure adjustments
  • Crease wheel diameter: 90 mm / 3.5 in
  • Crease wheel width: 20 mm/.8 in
  • Crease wheels snap into holder
  • Compatible with G3, D3
Product information
Materials

Corrugated cardboard

DRT
Driven Rotary Tool

Suitable for fabric and technical textiles. The driven rotary blade allows for very high processing speeds.

DRT
Driven Rotary Tool - DRT

The Driven Rotary Tool is designed for cutting all manner of textiles reliably and economically. The material is cut with a motor-driven ten-segmented blade. The blade geometry reduces the drag force on the material considerably and also helps cleanly sever thread or fiber. This processing method produces clean, precise cuts even on very loose, coarsely knit materials.

Choice of two RPM setting depending on the application. Also suitable for cutting materials with low melting points.

  • Use of rotary blades reduces drag on the material
  • Choice of 2 RPM settings (20,000/12,000 rpm)
  • Clean separation of each thread or fiber
  • Compatible with G3, S3, D3, L3
Product information
Materials

Textiles of all kinds

EOT
Electric Oscillating Tool

Cutting tool with high oscillation frequency for soft to medium-density materials.

EOT
Electric Oscillating Tool - EOT

The Electric Oscillating Tool is suitable for cutting soft to medium-density materials. The high oscillating frequency enables high processing speed and efficient throughput.

Depending on the application, the EOT is available with 0.5 mm or 1.0 mm stroke. To accommodate different substrates and levels of detail, Zünd offers a wide range of both flat and pointed oscillating blades.

  • Depending on application, available with 0.5 mm or 1.0 mm stroke
  • Perfect for cutting detailed contours
  • Very high stroke frequency
  • High processing speeds
  • Compatible with G3, S3, D3, L3
Product information
Material

Rubber

Twin-wall sheets

Cardboard

Leather

Foam

EOT-250
Electric Oscillating Tool

Powerful tool with high-performance electric motor for processing thick cardboard and leather materials.

EOT-250
Electric Oscillating Tool - EOT-250

The Electric Oscillating Tool is ideal for efficiently processing materials such as honeycomb display board, thick cardboard, and tough leather. This high-performance tool is equipped with a powerful air-cooled motor. With an extended, 2.5 mm stroke andhigh oscillating frequency, the EOT-250 is capable of processing challenging materials at very high speeds. Zünd offers a wide variety of high-quality blades for use with the EOT-250.

  • 2.5 mm stroke
  • Very high processing speeds
  • Wide range of Zünd oscillating blades available
  • Compatible with G3, S3, D3, L3
Product information
Material

Rubber

Twin-wall sheets

Cardboard

Leather

110 mm/4 in foam

IJT
Ink Jet Tool

Enables the use of an inkjet printer for labeling and marking various materials.

IJT
Ink Jet Tool - IJT

The Ink Jet Tool - IJT enables the use of inkjet printing devices on G3 cutters. This allows for cutting and part marking in the same production workflow. The tool is used to mark/label cut parts with text or barcodes as well as to draw lines. The applications for this tool are numerous and range from product tracking (track and trace) to optimizing logistics and quality control.

  • Flexible marking system with high print quality
  • Very high printing speeds
  • Printing is possible at any angle
  • Certified inks available for aerospace applications
  • Compatible with G3 M-1600, M-2500, L-2500, L-3200, and XL-1600
Product information
Materials

Vinyl

Textiles

KCT
Kiss-cut tool

Kiss-cutting tool with adjustable pressure for processing many different types of vinyl.

KCT
Kiss-Cut Tool - KCT

Perfect cutting depth is essential for any vinyl application, especially in kiss-cutting. The variable, adjustable pressure of the kiss-cut tool enables precise cutting of vinyl and film without damage to the liner material.

In addition to all standard vinyls and films up to 3 mm thick, the tool is also suitable for cutting thin paper and cardboard. A fixed glide shoe is included with the tool. It is used for through-cutting cardboard and Diamond Grade vinyl.

  • Two processing methods: kiss-cutting & through-cutting
  • Max. Material thickness: 3 mm
  • Precise depth control
  • Clean cuts make for easy weeding
  • Special glide shoe available for processing Diamond Grade
  • Compatible with G3, S3, D3
Materials

Any type of vinyl or film

PPT
Passepartout Tool

Precise, consistently high-quality 45° bevel cuts.

PPT
Passepartout Tool - PPT

The Passepartout Tool is the ideal tool for creating precise 45 ° bevel cuts for mat-cutting and picture-framing applications. It is particularly suitable for processing cardboard and polymer materials up to 5 mm/ 3/16 in thick.

An adjustment gauge facilitates precise positioning of the blade in the holder. This enables perfect cuts and very high repeatability.

  • Precise depth control
  • Adjustment gauge included
  • Processes cardboard and polymer materials up to 5 mm thick
  • Compatible with G3, S3, D3
Product information
Materials

Cardboard

PTT
Perforating Tool Type 1

Ideal tool for creating precise perforations.

PTT
Perforating Tool Type 1 - PTT

The PTT1 is designed to accommodate perforating blades. This tools can create perf lines more efficiently than an oscillating tool. Perforations are used, among other things, to facilitate folding/bending along crease lines. This allows for greater precision. In addition to traditional materials such as corrugated cardboard, folding carton, and PP (polypropylene), vinyl can also be perforated using this tool.

  • Suitable for corrugated cardboard, folding carton, polypropylene, vinyl
  • High-quality perforations
  • High processing speeds
  • Wide range of perforating blades available from Zünd
  • Compatible with G3, S3, D3
Product information
Materials

Cardboard

Corrugated cardboard

POT
Pneumatic Oscillating Tool

Powerful oscillating tool with extended stroke for cutting tough, dense materials up to 110 mm / 4.3 in thick.

POT
Pneumatic Oscillating Tool - POT

The Pneumatic Oscillating Tool is an air-driven tool particularly well suited for cutting tough, dense materials but can also handle soft, thicker ones. The use of considerable air pressure in combination with an 8mm stroke gives this tool the force required for tough applications.

The POT is available in two versions, with 0.6 mm or 1.5-mm thick blades. With sufficient beam clearance, it is possible to process materials up to 110 mm / 4 in thick. A wide range of possible applications are supported with a variety of compatible oscillating blades.

  • High-performance cutting tool with 8 mm stroke
  • Powerful, low-maintenance pneumatic tool
  • Two versions available for 0.6 mm or 1.5 mm blade thicknesses
  • Compatible with G3, S3, D3, L3
Product information
Materials

Rubber

Twin-wall sheets

Cardboard

Leather

Foam / 110 mm foam

Corrugated cardboard

PRT
Power Rotary Tool

Robust, powerful tool for technically demanding textiles, carbon and glass fiber.

PRT
Power Rotary Tool - PRT

The extremely robust and powerful Power Rotary Tool is designed specifically for reliable, economical cutting of challenging materials. The materials that can be processed with this tool range widely, from hard fiberglass to extremely tough aramid fibers. Choice of 3 RPM settings (to 100%, 75%, 50% of the maximum). This permits cutting very tough materials as well as those with low melting points.

Positive air pressure protects against dust and debris from e.g. carbon fiber, while also cooling the motor.

  • Use of rotary blades reduces drag on the material
  • Choice of 3 RPM levels
(16.000/12.000/8.000)
  • Low-impact processing of materials with low melting points
  • Clean, precise cuts and high throughput
  • Compatible with G3, D3
Product information
Materials

Textiles of all kinds

PCT
Press Cutting Tool

Cutting and compressing corrugated board in one step.

PCT
Press Cutting Tool - PCT

High processing speeds and high-quality results equal to die cutting: The PCT tool cuts corrugated cardboard up to 7 mm thick and simultaneously compresses the material with a special glide shoe.

The press cutting tool has been developed for economical cutting of corrugated cardboard up to a thickness of 7 mm. During the cutting process, a specially designed glide shoe compresses the material along the cut lines. The pressure exerted on the corrugated cardboard enables the use of drag knives and facilitates high processing speeds.

  • Special glide shoe for high-quality results equal to die-cutting
  • Very high processing speeds
  • Simple, precise depth adjustment
  • Fully supported in Zünd Cut Center - ZCC
  • Maximum material thickness: 7 mm
  • Suitable for flat-stock drag knives
  • Compatible with G3, D3, and S3
Product information
Materials

Corrugated cardboard

RBT
Raster Braille Tool

Efficient process for creating tactile/Braille signage for the blind and visually impaired.

RBT
Raster Braille Tool - RBT

The raster method has emerged as the preferred process for creating tactile/Braille signage for the blind and visually impaired. The process is quite simple: the router drills holes into the substrate, and the Raster Braille Tool automatically inserts spheres. Because the spheres are securely encased, the resulting Braille is very durable and wear resistant.

The Raster Braille Tool is perfectly coordinated with Zünd’s routing/engraving tools, which makes the process very efficient.

  • Secure fit of spheres in the substrate
  • Compatible with G3, S3, D3
Product information
Materials

Plastics

RBT in action
SCT
Scoring Cutting Tool

Combination tool for scoring and cutting cardboard and coating blankets of up to 5 mm thick.

SCT
Scoring Cutting Tool - SCT

The Scoring Cutting Tool is used for scoring and through-cutting a wide range of materials up to 5 mm / 3/16 in thick. Depending on whether the material needs to be through-cut or scored, the blade is pneumatically extended or retracted. All flat-stock drag knives Zünd offers can be used with the SCT. An optional, spring-loaded glide shoe is available for processing challenging materials.

  • Very high processing speeds
  • The blade is pneumatically extended/retracted
  • Can be used with all flat-stock drag knives Zünd offers
  • Spring-loaded glide shoe available as option
  • Compatible with G3, S3, D3
Product information
Materials

Rubber

Cardboard

UCT
Universal Cutting Tool

Universal cutting tool for materials up to 5 mm thick.

UCT
Universal Cutting Tool - UCT

The Universal Cutting Tool is perfect for through-cutting various materials up to 5 mm/3/16 in thick. The use of drag knives allows for very high processing speeds. Compared to motor-driven tools, the UCT is very inexpensive to purchase and maintain. A spring-loaded glide shoe permits cutting very fine details. Optionally, a fixed glide shoe can be used for cutting at set depths.

  • Wide assortment of Zünd drag knives available
  • Very high processing speeds
  • Compatible with G3, S3, D3, L3
Product information
Materials

Vinyl

Twin-wall sheets

Cardboard

Textiles

UDT
Universal Drawing Tool

Drawing tool for use with widely available, standard pen inserts in various line thicknesses.

UDT
Universal Drawing Tool - UDT

The Universal Drawing Tool is a cost-effective tool for precisely marking/labeling materials including fabric, leather, rubber, and Teflon. This tool is used to draw assembly marks, line symbols, and text. Drawing/plotting is possible in any orientation.

The UDT is very cost-effective since it accommodates readily available, standard drawing/plotting tools such as felt-tip and ballpoint pencartridges available in various line widths.

  • This tool is used to draw assembly marks, line symbols, and text.
  • Compatible with G3, S3, D3
Product information
Materials

Vinyl

Rubber

Leather

Paper

URT
Universal routing tool

Cost-effective routing and engraving tool.

URT
Universal Routing Tool - URT

At the heart of the URT is a 300 W router spindle which operates at up to 80,000 rpm, depending on material and application. In combination with the many compatible bits Zünd offers, this makes for a powerful, widely applicable routing solution. Besides processing softer materials, the URT can also handle more challengins, denser ones in multiple passes.

The URT can easily be converted from a router to an engraving tool. In engraving mode, the height of the tool can be precisely adjusted with a micrometer screw. This ensures precision engraving, with consistent line widths and depths.

The airflow from the well-designed dust-extraction system effectively cools both the router bit and spindle, which significantly increases their longevity.

  • Routing and engraving with one tool
  • Consisten, precise control of routing depth
  • 300 Watt router bit spindle with up to 80,000 rpm
  • Stepless adjustable speed
  • Wide assortment of Zünd router bits available
  • Compatible with G3, S3, L3, D3
Product information
Materials

Aluminum

Wood

Plastics

Composites

VCT
V-Cut Tool

Tool with 7 different cutting angles. Produce complex 3D designs from foamcore and corrugated/honeycomb display boar ...

VCT
V-Cut Tool - VCT

The V-Cut Tool is the perfect tool for producing complex, three-dimensional structural designs made of cardboard, foamcore materials or corrugated/honeycomb display board. A well thought-out design allows for quick tool changes and easy, precise angle adjustments.

The VCT can cut at seven different angles (0 °, 5 °, 10 °, 15 °, 22.5 °, 30 °, 45 °).

  • Simple, precise angle adjustments
  • Produces cuts at seven different angles
  • Very quick blade changes
  • Compatible with G3, S3, D3
Product information
Materials

Twin-wall sheets

Cardboard

Foam

WKT
Wheel Knife Tool

Low-maintenance tool for single-ply cutting of glass and carbon fiber as well as technical textiles.

WKT
Wheel Knife Tool - WKT

The Wheel Knife Tool is an efficient, cost-effective tool option for single-ply cutting of glass and carbon fiber as well as technical textiles. The use of HSS steel blades in this tool allows for very high processing speeds and a clean, efficient cutting process.

Cutting is done in pressure mode. The pressure settings can be adjusted to precisely match the material properties and desired cut quality. A special PU (polyurethane) underlay is used in conjunction with this tool to prevent damaging the cutting surface.

  • High cutting speeds
  • Uses rotary, high-speed steel blades (HSS)
  • Processing possible without vacuum hold-down
  • Clean, efficient cutting process
  • Special polyurethane cutting underlay
  • Compatible with G3, D3
Product information

Convincing arguments

for Zünd

Because the modular cutter concept lets you plan for the future today Because you become even more productive with digital cutting technology Because we can offer you the versatility you need Because quality and precision matter to you as much they do to us Because Zünd cutting systems' open architecture give you total freedom of choice Because Zünd gives you the flexibility that is so important to your growth and profitability Because you prefer production equipment that is simple and intuitive to operate Because you recognize the potential of automated processes Because you want to keep operating costs low, the return on your investment high Because you need production systems that are just as reliable as you are Because no one has as much digital cutting experience as we do
Tandem

The safety of your investment is important to us. You can easily and cost-effectively retrofit a Zünd cutter any time you please. Configure your digital cutting system according to your specific needs. We will gladly help you assess your current and future production needs and advise you on a configuration that is tailor-made for you. 

G3 cutter sizes

Choose from 11 different sizes to select the perfect machine for your application

G3 M

M

Width (in mm)
1330
Length (in mm/in)
830 - 2500 / 32 - 98
Too big for your application? Consider an S3 digital cutting system
Find out more
G3 L

L

Width (in mm)
1800
Length (in mm/in)
1230 - 3200 / 48 - 126
Would you like to double your productivity? Consider a D3 digital cutting system
Find out more
G3-XL

XL

Width (in mm)
2270
Length (in mm/in)
1230 - 3200 / 48 - 126
Too big for your application? Consider an S3 digital cutting system
Find out more
G3-2XL

2XL

Width (in mm)
2740
Length (in mm/in)
1600 - 3200 / 63 - 126
Too big for your application? Consider an S3 digital cutting system
Find out more
G3-XL

3XL

Width (in mm)
3210
Length (in mm/in)
1600 - 3200 / 63 - 126
Too big for your application? Consider an S3 digital cutting system
Find out more

Questions?

Contact us for more information, for scheduling a demonstration, and for anything else you might like to know about digital cutting.

ZUEND_STANDORT_Q9H5828_INTERNET
Zünd Systemtechnik AG
+41 71 554 81 00 info@zund.com
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Convince yourself of the performance and efficiency of our digital cutting systems. Visit us at a trade fair near you or come to one of our customer centres for a personal demonstration.

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Zünd Systemtechnik AG
Industriestrasse 8
CH-9450 Altstätten, Schweiz
T +41 - 71 - 5548100

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Zünd Systemtechnik AG
Industriestrasse 8
CH-9450 Altstätten, Schweiz
T +41 - 71 - 5548100