Zünd G3 Cutter Back to overview

G3 Digital Cutter

Uncompromising performance & precision: The Zünd G3 flatbed cutter is extremely flexible thanks to a modular cutter concept.

G3 Digital Cutter
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Flexible

Modular design for maximum flexibility

The extraordinary modularity of our cutting solutions is truly unique. You can always make your Zünd G3 system adapt to new requirements with modifications and upgrades. Zünd’s modular design concept lets you put together a tailor-made cutting solution configured to meet specific production needs. Zünd cutters are a safe investment and offer maximum value retention.

Cutter Sizes
Modules
Tools
Material Handling

G3 cutter overview

The 11 different cutter sizes of the G3 line let you select the perfect machine size for all your production needs – no matter the area of application, product, or whether you produce small runs, large runs, or prototypes. Our digital cutting systems are intelligent, efficient, and ready for the future.

User-friendly ergonomics and operation Efficient tool management Quality at the highest level Maximum productivity Unsurpassed price-performance ratio
Ergonomic and Operation

The G3 construction and design are tailored to the needs of our customers. Simple, user-friendly and ergonomic operations are the result. The intelligent safety features of the G3 actively support the operator and interfere only when absolutely necessary.

G3 cutter sizes

Choose from 11 different sizes to select the perfect machine for your application.

G3 M

M

Width (in mm/in)
1330 / 52
Length (in mm/in)
1600, 2500 / 63, 98
Too big for your application? Consider an S3 digital cutting system
Find out more
G3 L

L

Width (in mm/in)
1800 / 70
Length (in mm/in)
2500, 3200 / 98, 126
Would you like to double your productivity? Consider a D3 digital cutting system
Find out more
G3-XL

XL

Width (in mm/in)
2270 / 89
Length (in mm/in)
1600, 3200 / 63, 126
Too big for your application? Consider an S3 digital cutting system
Find out more
G3-2XL

2XL

Width (in mm/in)
2740 / 107
Length (in mm/in)
1600, 3200 / 63, 126
Too big for your application? Consider an S3 digital cutting system
Find out more
G3-3XL

3XL

Width (in mm/in)
3210 / 126
Length (in mm/in)
1600, 2500, 3200 / 63, 98, 126
Too big for your application? Consider an S3 digital cutting system
Find out more

Zünd G3 – perfection is in the details

Zünd cutters are high-precision machines. All components – from drive system to cutting blade – are designed and manufactured to work together perfectly. This lets you produce efficiently and wow your customers with perfect results.

Modular tooling system Integrated tool initialization Optimal material hold-down Process materials up to 110 mm/4.3 in thick Automatic Router bit Changer - ARC
Modules Beam

Define which functions your G3 cutter has to perform and configure your modular Zünd tooling accordingly.

Media

Tutorials & impressions

Modular, flexible, and adaptable high-performance modules

The right modules for every application.

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UM
Universal module

Universal carrier modules for a wide range of tools.

UM
Universal Module

The Universal Modules are widely applicable carrier modules designed to accommodate many different tools. The versatility of these modules makes it very cost-effective to adapt the cutting system to changing production requirements. 

A bayonet lock allows for quick tool changes without a need for a screwdriver. A new or different tool can be set up with little effort and made ready for use. Modules can be operated in pressure or position mode. For different applications, the Universal Module is available in four different versions.

  • Exceedingly fast tool changes
  • Tool detection
  • Two operating modes: pressure/position
Product information
Module versions

UM-S (S3, L3)
UM-ZS (G3, D3)

 

UM-ZP (G3, D3)
UM-120 (G3)
UM-60L (G3, D3)

RML
Router module

Universal routing systems, equipped with powerful, high-frequency spindles from 1 kW to 3.6kW

RML
Router Modules

The centerpiece of all Zünd router modules is a high-performance high-frequency spindle. Depending on applications and requirements, versions from 1 to 3.6 kW are available.

  • Routing, engraving, polishing with one and the same module
  • Capable of processing a wide range of materials
  • Active cooling for reliable heat dissipation
  • Efficient dust extraction for clean operation
  • Designed for 24/7 operation
  • Wide assortment of Zünd router bits available
  • Further details about the 3,6 kW Router Module
Product information
Module versions

Router Module RM-L
Router Modules RM-A / RM-A QC

 

Router Module RM-S
Router Module RM-120

PMM
Punch modules

High-performance tools for perforating leather materials, rubber, and textiles at a speed of up to 8 holes per secon ...

PMM
Punch Modules

The punching modules are used to punch leather, rubber, and various textiles remarkably fast. This module includes independently operating punches that accommodate a variety of punch tools. The punches rotate as they penetrate the material, which creates cleanly and precisely cut holes even in tough materials up to approx. 6 mm thick. Advantages of this processing method are high capacity and very good, consistent hole quality.

  • Excellent, consistent hole quality
  • Up to 8 holes per second
  • Wide assortment of 0.5 – 5.5 mm Ø punches available from Zünd
  • Reliable waste removal into integrated receptacle
  • Depending on module version, additional notching, marking, or piercing functions
Product information
Module versions

Notching Marking Module – NMM

Punching Marking Module PMM-S

Punching Pricking Module PPM-S

MAM
Marker modules

Marking and labeling of various types of materials. Use of commonly available inserts.

MAM
Marker modules

Zünd marking modules accommodate a variety of pen and ink inserts. Typical applications include plotting die-lines with ink on polyester film, marking seams on leather with water-soluble silver pens, and labeling parts or patterns with ballpoint pen. The Marker Module is compatible with all drawing/plotting Inserts available from Zünd.

  • Simple handling
  • Plotting/drawing of die-lines, seams, patterns, guidelines
  • Wide assortment of cost-effective drawing tools available from Zünd
Product information
Module versions

MAM-S (G3, D3)
MAM-D (G3, D3)
MAM-SE (S3)

 

MAM-SP (S3)
MAM-SPS (S3, L3)
MAM-SPD (S3, L3)

Tool concept – ingeniously versatile

Select the Zünd tools that will make up the perfect G3 cutter configuration for you.

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CTT1
Creasing Tool Type 1

The CTT1 is perfect for processing single-wall corrugated boards.

CTT1
Creasing Tool Type 1 - CTT1

The CTT1 is perfect for processing single-wall corrugated board. The tool accommodates crease wheels with a diameter of 61 mm/2.4 in and a width of 20 mm/.8 in. Fully supported by the cutter software, the tool produces high-quality creases both with and against the corrugation without tearing or cracking the top sheet. The crease wheels simply snap into the holder, making them very easy to insert and replace.

  • Clean creases without tearing
  • Directional pressure adjustments
  • Crease wheel diameter: 61 mm / 2.4 in
  • Crease wheel width: 20 mm/.8 in
  • Crease wheels snap into holder
  • Compatible with G3, S3, D3
Product information
Materials

Corrugated cardboard

CTT2
Creasing Tool Type 2

Universal creasing tool for folding carton, polypropylene, twin wall, etc.

CTT2
Creasing Tool Type 2 - CTT2

The CTT2 is a universally applicable crease tool. Accommodates a wide range of crease wheels for folding carton, polypropylene, twin wall sheets, etc.

  • Clean creases without tearing
  • Directional pressure adjustments
  • Compatible with G3, S3, D3
Product information
Materials

Twin-wall sheets

Cardboard

CTT3
Creasing Tool Type 3

Creasing of double- and triple-wall corrugated board.

CTT3
Creasing Tool Type 3 - CTT3

The CTT3 is designed for creasing double- and triple-wall corrugated board. Accommodates crease wheels with a diameter of 90 mm/3.5 in and a width of 28 mm/1.1 in. The tool produces high-quality creases both with and against the corrugation without tearing or cracking the top sheet. The crease wheels simply snap into the holder, making them very easy to insert and replace.

  • Clean creases without tearing
  • Directional pressure adjustments
  • Crease wheel diameter: 90 mm / 3.5 in
  • Crease wheel width: 20 mm/.8 in
  • Crease wheels snap into holder
  • Compatible with G3, D3
Product information
Materials

Corrugated cardboard

DRT
Driven Rotary Tool

Suitable for fabric and technical textiles. The driven rotary blade allows for very high processing speeds.

DRT
Driven Rotary Tool - DRT

The Driven Rotary Tool is designed for cutting all manner of textiles reliably and economically. The material is cut with a motor-driven ten-segmented blade. The blade geometry reduces the drag force on the material considerably and also helps cleanly sever thread or fiber. This processing method produces clean, precise cuts even on very loose, coarsely knit materials.

Choice of two RPM setting depending on the application. Also suitable for cutting materials with low melting points.

  • Use of rotary blades reduces drag on the material
  • Choice of 2 RPM settings (20,000/12,000 rpm)
  • Clean separation of each thread or fiber
  • Compatible with G3, S3, D3, L3
Product information
Materials

Textiles of all kinds

G3 material handling

G3 Modular material-handling solutions

Tandem Operation G3
No idle time in tandem operation

Optimize your production workflow with tandem operation. Loading and unloading occur while production is ongoing. While the operator loads material on one side, the cutter continues operating on the other. This eliminates idle time and increases productivity.

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BHS150 D3-3XL-3200
Board Handling System - BHS150

Industrial-level manufacturing using highly automated production lines - with the BHS150 Board Handling System, you can produce around the clock while keeping personnel requirements to a minimum. The combination of 1.5m stack height, high production speeds, and extremely short set-up times leads to considerable increases in productivity and profitability. 

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BHS Board Handling System
Board Handling System - BHS

With the unique combination of automated material handling and high-performance digital cutting, you can extend production beyond normal business hours. Personnel requirements are limited to loading and unloading the stacked pallets.

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Roll-off Unit
Roll-off units

Zünd has a great deal of experience in material-handling solutions for flexible, rolled materials. Our product range offers the perfect roll-off device for your cutting system, no matter how challenging the rolled material may be.

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Center Winder
Center winder

Thanks to its robust construction and drive system, the Center Winder can handle rolls up to 100kg/220 lbs, both for unwinding and rewinding. Well-designed mechanics ensure consistent material tension. Fabrics can be fed onto the cutting system without creases or distortions.

Find out more
G3 Board Loading Device
Semi-automated production

Boards are manually placed on the rear cutter extension using a sheet-positioning device.

Find out more

Questions?

Contact us for more information, for scheduling a demonstration, and for anything else you might like to know about digital cutting.

Convincing arguments

for Zünd

Versatility creates maximum profitability Modular systems enable flexible planning Superior productivity with digital cutting One system - a thousand possibilities High quality and precision Open interface for easy integration Simple and intuitive operation Tailor-made automation Safe investment and value retention Reliable from A to Z Our experience - your competitive advantage
Fotolia_168844837_L_Bearbeitet

Fabric or acrylic, cutting, creasing, or perforating - our cutting systems impress with their flexibility. The wide range of materials and processing methods make the cutting solutions almost universally applicable. It helps you better cope with increasing numbers of short runs and customer demand for customization and personalization.

Live Demo
Get in contact with us!

Convince yourself of the performance and efficiency of our digital cutting systems. Visit us at a tradeshow near you or come to one of our customer centers for a personal demonstration.

Where would you like to meet us?

At a tradeshow

At a customer center

Contact

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Zünd Systemtechnik AG
Industriestrasse 8
CH-9450 Altstätten, Schweiz
T +41 - 71 - 5548100

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Thank you very much for your request.

We will get in contact with you as soon as possible.

Best regards

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Zünd Systemtechnik AG
Industriestrasse 8
CH-9450 Altstätten, Schweiz
T +41 - 71 - 5548100

Optional
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Thank you very much for getting in touch with us. We will come back to you as soon as possible.

Best regards.

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Zünd Systemtechnik AG