G3 overview
The G3 Cutter is a precision machine. From innovative drive system to blade, all components are perfectly coordinated. Produce your jobs at the highest quality level, economically and efficiently. Your customers will be thrilled with the results.
The extraordinary modularity of our cutting solutions is truly unique. You can always make your G3 cutting system adapt to new requirements with modifications and upgrades. Zünd cutters are a safe investment and offer maximum value retention. Zünd's modular design concept lets you put together a tailor-made cutting solution configured to meet specific production needs.
The price-performance ratio of the G3 cutter series is outstanding. We use only the most modern technologies and highest-quality components. The flexibility, reliability, and quality of the G3 cutter cannot be matched by any competitor.
The overall productivity of the G3 cutting system is unrivaled. We achieve this through the use of intelligent control technology, robust machine components, and sophisticated cutting technology. All components are perfectly coordinated.
Perfection in every detail
Define which functions your G3 cutter has to perform and configure your modular Zünd tooling accordingly.
The setup of of knife-cutting, routing, and creasing tools occurs fully automatically. The ITI Initialization System makes the process quick and precise.
Energy-efficient vacuum turbines ensure reliable material hold-down during the cutting process. The vacuum area is divided into zones, which can be switched on and off individually across the width of the machine.
On a G3 cutting system, you can process materials up to a thickness of 110 mm/4.3 in. Depending on your requirements, the G3 can be configured with a beam height of 60 or 120 mm/1, 2 or 4 in. This means more flexibility and versatility in your production workflow.
Configure the D3 according to your specific needs, with cutter extensions and/or material-handling solutions. Just like the cutter, all these options were designed with an eye towards ergonomics. The cutter is easily accessible from all sides, which ensures an efficient production workflow.
Automate picking and sorting of cut parts with a collaborative robot. This enhances the level of automation of your cutting solution and increases productivity. The collaborative robot requires no guards or protective devices.
The automatic router bit/tool changer ARC dramatically reduces set-up times and simplifies tool handling. The magazine can accommodate up to eight different cutting, polishing, or engraving bits. The bits needed for processing are automatically removed, clamped, initialized, and cleaned after each use. The ITI initialization system checks the zero point after each tool change, ensuring perfectly consistent routing depths.
Tutorials & impressions
Modular material-handling solutions
Optimize your production workflow with tandem operation. Loading and unloading occur while production is ongoing. While the operator loads material on one side, the cutter continues operating on the other. This eliminates idle time and increases productivity.
Industrial-level manufacturing using highly automated production lines - with the BHS150 Board Handling System, you can produce around the clock while keeping personnel requirements to a minimum. The combination of 1.5m stack height, high production speeds, and extremely short set-up times leads to considerable increases in productivity and profitability.
With the unique combination of automated material handling and high-performance digital cutting, you can extend production beyond normal business hours. Personnel requirements are limited to loading and unloading the stacked pallets.
Zünd has a great deal of experience in material-handling solutions for flexible, rolled materials. Our product range offers the perfect roll-off device for your cutting system, no matter how challenging the rolled material may be.
Thanks to its robust construction and drive system, the Center Winder can handle rolls up to 100kg/220 lbs, both for unwinding and rewinding. Well-designed mechanics ensure consistent material tension. Fabrics can be fed onto the cutting system without creases or distortions.
Boards are manually placed on the rear cutter extension using a sheet-positioning device.
Modular, flexible, and adaptable
Reliable and productive - Zünd high-performance modules
Universal carrier modules for a wide range of tools.
The Universal Modules are widely applicable carrier modules designed to accommodate many different tools. The versatility of these modules makes it very cost-effective to adapt the cutting system to changing production requirements.
A bayonet lock allows for quick tool changes without a need for a screwdriver. A new or different tool can be set up with little effort and made ready for use. Modules can be operated in pressure or position mode. For different applications, the Universal Module is available in four different versions.
- Exceedingly fast tool changes
- Tool detection
- Two operating modes: pressure/position
UM-S (S3, L3)
UM-ZS (G3, D3)
UM-ZP (G3, D3)
UM-120 (G3)
UM-60L (G3, D3)
Universal routing systems, equipped with powerful, high-frequency spindles from 1 kW to 3.6kW
The centerpiece of all Zünd router modules is a high-performance high-frequency spindle. Depending on applications and requirements, versions from 1 to 3.6 kW are available.
- Routing, engraving, polishing with one and the same module
- Capable of processing a wide range of materials
- Active cooling for reliable heat dissipation
- Efficient dust extraction for clean operation
- Designed for 24/7 operation
- Wide assortment of Zünd router bits available
Router Module RM-L
Router Modules RM-A / RM-A QC
Router Module RM-S
Router Module RM-120
High-performance tools for perforating leather materials, rubber, and textiles at a speed of up to 8 holes per secon ...
The punching modules are used to punch leather, rubber, and various textiles remarkably fast. This module includes independently operating punches that accommodate a variety of punch tools. The punches rotate as they penetrate the material, which creates cleanly and precisely cut holes even in tough materials up to approx. 6 mm thick. Advantages of this processing method are high capacity and very good, consistent hole quality.
- Excellent, consistent hole quality
- Up to 8 holes per second
- Wide assortment of 0.5 – 5.5 mm Ø punches available from Zünd
- Reliable waste removal into integrated receptacle
- Depending on module version, additional notching, marking, or piercing functions
Notching Marking Module – NMM
Punching Marking Module PMM-S
Punching Pricking Module PPM-S
Marking and labeling of various types of materials. Use of commonly available inserts.
Zünd marking modules accommodate a variety of pen and ink inserts. Typical applications include plotting die-lines with ink on polyester film, marking seams on leather with water-soluble silver pens, and labeling parts or patterns with ballpoint pen. The Marker Module is compatible with all drawing/plotting Inserts available from Zünd.
- Simple handling
- Plotting/drawing of die-lines, seams, patterns, guidelines
- Wide assortment of cost-effective drawing tools available from Zünd
MAM-S (G3, D3)
MAM-D (G3, D3)
MAM-SE (S3)
MAM-SP (S3)
MAM-SPS (S3, L3)
MAM-SPD (S3, L3)
Laser module for cutting polyester fabrics and simultaneously sealing edges
Cut & Seal - cutting and edge sealing in one
Soft Signage is an extremely versatile medium for POP/POS applications and is making inroads into many applications previously dominated by paper, PVC, and other materials. For polyester fabric applications, Zünd offers the Laser Module - LM 100W. It cuts and seals the edges, all in the same process. Frayed edges become a thing of the past. The Laser Module eliminates tedious manual labor, increases cutting precision, and reduces production time. The LM 100W also produces consistently flawless edges with perfect repeatability.
- CO2 laser with 100W power
- For polyester fabrics up to 2 mm thick
- Sealed edges prevent fraying
- Perfectly safe operation with Class 1 laser
- Compatible with G3
Precise kiss-cutting with electronically controlled cutting pressure.
With low weight and short strokes/quick tool lifts, this module offers very high cutting speeds. The module also impresses with simple operation, rapid tool changes, and very high precision.
Depending on the application, you can choose between two different processing modes: in pressure mode, the module exerts constant pressure, adjustable from 30 to 1,500 grams, on the substrate. This results in precise, clean cuts in e.g. pressure-sensitive vinyl without damage to the liner material. In position mode, the tool through-cuts the material at a pre-set depth.
- Kiss-cutting and through-cutting of all commonly used vinyls, films, etc.
- Clean, precise cutting of self-adhesive vinyl without damage to liner
- Compatible with S3
Any type of vinyl or film
Ingeniously versatile
The Zünd tool concept
Creasing of single-wall corrugated board. Pressure settings are individually adjustable, with or against the corruga ...
The CTT1 is perfect for processing single-wall corrugated board. The tool accommodates crease wheels with a diameter of 61 mm/2.4 in and a width of 20 mm/.8 in. Fully supported by the cutter software, the tool produces high-quality creases both with and against the corrugation without tearing or cracking the top sheet. The crease wheels simply snap into the holder, making them very easy to insert and replace.
- Clean creases without tearing
- Directional pressure adjustments
- Crease wheel diameter: 61 mm / 2.4 in
- Crease wheel width: 20 mm/.8 in
- Crease wheels snap into holder
- Compatible with G3, S3, D3
Corrugated cardboard
Universal creasing tool for folding carton, polypropylene, twin wall, etc.
The CTT2 is a universally applicable crease tool. Accommodates a wide range of crease wheels for folding carton, polypropylene, twin wall sheets, etc.
- Clean creases without tearing
- Directional pressure adjustments
- Compatible with G3, S3, D3
Twin-wall sheets
Cardboard
Creasing of double- and triple-wall corrugated board. Pressure settings are individually adjustable, with or against ...
The CTT3 is designed for creasing double- and triple-wall corrugated board. Accommodates crease wheels with a diameter of 90 mm/3.5 in and a width of 28 mm/1.1 in. The tool produces high-quality creases both with and against the corrugation without tearing or cracking the top sheet. The crease wheels simply snap into the holder, making them very easy to insert and replace.
- Clean creases without tearing
- Directional pressure adjustments
- Crease wheel diameter: 90 mm / 3.5 in
- Crease wheel width: 20 mm/.8 in
- Crease wheels snap into holder
- Compatible with G3, D3
Corrugated cardboard
Suitable for fabric and technical textiles. The driven rotary blade allows for very high processing speeds.
The Driven Rotary Tool is designed for cutting all manner of textiles reliably and economically. The material is cut with a motor-driven ten-segmented blade. The blade geometry reduces the drag force on the material considerably and also helps cleanly sever thread or fiber. This processing method produces clean, precise cuts even on very loose, coarsely knit materials.
Choice of two RPM setting depending on the application. Also suitable for cutting materials with low melting points.
- Use of rotary blades reduces drag on the material
- Choice of 2 RPM settings (20,000/12,000 rpm)
- Clean separation of each thread or fiber
- Compatible with G3, S3, D3, L3
Textiles of all kinds
Cutting tool with high oscillation frequency for soft to medium-density materials.
The Electric Oscillating Tool is suitable for cutting soft to medium-density materials. The high oscillating frequency enables high processing speed and efficient throughput.
Depending on the application, the EOT is available with 0.5 mm or 1.0 mm stroke. To accommodate different substrates and levels of detail, Zünd offers a wide range of both flat and pointed oscillating blades.
- Depending on application, available with 0.5 mm or 1.0 mm stroke
- Perfect for cutting detailed contours
- Very high stroke frequency
- High processing speeds
- Compatible with G3, S3, D3, L3
Rubber
Twin-wall sheets
Cardboard
Leather
Foam
Powerful tool with high-performance electric motor for processing thick cardboard and leather materials.
The Electric Oscillating Tool is ideal for efficiently processing materials such as honeycomb display board, thick cardboard, and tough leather. This high-performance tool is equipped with a powerful air-cooled motor. With an extended, 2.5 mm stroke andhigh oscillating frequency, the EOT-250 is capable of processing challenging materials at very high speeds. Zünd offers a wide variety of high-quality blades for use with the EOT-250.
- 2.5 mm stroke
- Very high processing speeds
- Wide range of Zünd oscillating blades available
- Compatible with G3, S3, D3, L3
Rubber
Twin-wall sheets
Cardboard
Leather
110 mm/4 in foam
Enables the use of an inkjet printer for labeling and marking various materials.
The Ink Jet Tool - IJT enables the use of inkjet printing devices on G3 cutters. This allows for cutting and part marking in the same production workflow. The tool is used to mark/label cut parts with text or barcodes as well as to draw lines. The applications for this tool are numerous and range from product tracking (track and trace) to optimizing logistics and quality control.
- Flexible marking system with high print quality
- Very high printing speeds
- Printing is possible at any angle
- Certified inks available for aerospace applications
- Compatible with G3 M-1600, M-2500, L-2500, L-3200, and XL-1600
Vinyl
Textiles
Kiss-cutting tool with adjustable pressure for processing many different types of vinyl.
Perfect cutting depth is essential for any vinyl application, especially in kiss-cutting. The variable, adjustable pressure of the kiss-cut tool enables precise cutting of vinyl and film without damage to the liner material.
In addition to all standard vinyls and films up to 3 mm thick, the tool is also suitable for cutting thin paper and cardboard. A fixed glide shoe is included with the tool. It is used for through-cutting cardboard and Diamond Grade vinyl.
- Two processing methods: kiss-cutting & through-cutting
- Max. Material thickness: 3 mm
- Precise depth control
- Clean cuts make for easy weeding
- Special glide shoe available for processing Diamond Grade
- Compatible with G3, S3, D3
Any type of vinyl or film
Precise, consistently high-quality 45° bevel cuts.
The Passepartout Tool is the ideal tool for creating precise 45 ° bevel cuts for mat-cutting and picture-framing applications. It is particularly suitable for processing cardboard and polymer materials up to 5 mm/ 3/16 in thick.
An adjustment gauge facilitates precise positioning of the blade in the holder. This enables perfect cuts and very high repeatability.
- Precise depth control
- Adjustment gauge included
- Processes cardboard and polymer materials up to 5 mm thick
- Compatible with G3, S3, D3
Cardboard
Ideal tool for creating precise perforations.
The PTT1 is designed to accommodate perforating blades. This tools can create perf lines more efficiently than an oscillating tool. Perforations are used, among other things, to facilitate folding/bending along crease lines. This allows for greater precision. In addition to traditional materials such as corrugated cardboard, folding carton, and PP (polypropylene), vinyl can also be perforated using this tool.
- Suitable for corrugated cardboard, folding carton, polypropylene, vinyl
- High-quality perforations
- High processing speeds
- Wide range of perforating blades available from Zünd
- Compatible with G3, S3, D3
Cardboard
Corrugated cardboard
Powerful oscillating tool with extended stroke for cutting tough, dense materials up to 110 mm / 4.3 in thick.
The Pneumatic Oscillating Tool is an air-driven tool particularly well suited for cutting tough, dense materials but can also handle soft, thicker ones. The use of considerable air pressure in combination with an 8mm stroke gives this tool the force required for tough applications.
The POT is available in two versions, with 0.6 mm or 1.5-mm thick blades. With sufficient beam clearance, it is possible to process materials up to 110 mm / 4 in thick. A wide range of possible applications are supported with a variety of compatible oscillating blades.
- High-performance cutting tool with 8 mm stroke
- Powerful, low-maintenance pneumatic tool
- Two versions available for 0.6 mm or 1.5 mm blade thicknesses
- Compatible with G3, S3, D3, L3
Rubber
Twin-wall sheets
Cardboard
Leather
Foam / 110 mm foam
Corrugated cardboard
Robust, powerful tool for technically demanding textiles, carbon and glass fiber.
The extremely robust and powerful Power Rotary Tool is designed specifically for reliable, economical cutting of challenging materials. The materials that can be processed with this tool range widely, from hard fiberglass to extremely tough aramid fibers. Choice of 3 RPM settings (to 100%, 75%, 50% of the maximum). This permits cutting very tough materials as well as those with low melting points.
Positive air pressure protects against dust and debris from e.g. carbon fiber, while also cooling the motor.
- Use of rotary blades reduces drag on the material
- Choice of 3 RPM levels (16.000/12.000/8.000)
- Low-impact processing of materials with low melting points
- Clean, precise cuts and high throughput
- Compatible with G3, D3
Textiles of all kinds
Cutting and compressing corrugated board in one step.
High processing speeds and high-quality results equal to die cutting: The PCT tool cuts corrugated cardboard up to 7 mm thick and simultaneously compresses the material with a special glide shoe.
The press cutting tool has been developed for economical cutting of corrugated cardboard up to a thickness of 7 mm. During the cutting process, a specially designed glide shoe compresses the material along the cut lines. The pressure exerted on the corrugated cardboard enables the use of drag knives and facilitates high processing speeds.
- Special glide shoe for high-quality results equal to die-cutting
- Very high processing speeds
- Simple, precise depth adjustment
- Fully supported in Zünd Cut Center - ZCC
- Maximum material thickness: 7 mm
- Suitable for flat-stock drag knives
- Compatible with G3, D3, and S3
Corrugated cardboard
Efficient process for creating tactile/Braille signage for the blind and visually impaired.
The raster method has emerged as the preferred process for creating tactile/Braille signage for the blind and visually impaired. The process is quite simple: the router drills holes into the substrate, and the Raster Braille Tool automatically inserts spheres. Because the spheres are securely encased, the resulting Braille is very durable and wear resistant.
The Raster Braille Tool is perfectly coordinated with Zünd’s routing/engraving tools, which makes the process very efficient.
- Secure fit of spheres in the substrate
- Compatible with G3, S3, D3
Plastics
Combination tool for scoring and cutting cardboard and coating blankets of up to 5 mm thick.
The Scoring Cutting Tool is used for scoring and through-cutting a wide range of materials up to 5 mm / 3/16 in thick. Depending on whether the material needs to be through-cut or scored, the blade is pneumatically extended or retracted. All flat-stock drag knives Zünd offers can be used with the SCT. An optional, spring-loaded glide shoe is available for processing challenging materials.
- Very high processing speeds
- The blade is pneumatically extended/retracted
- Can be used with all flat-stock drag knives Zünd offers
- Spring-loaded glide shoe available as option
- Compatible with G3, S3, D3
Rubber
Cardboard
Universal cutting tool for materials up to 5 mm thick.
The Universal Cutting Tool is perfect for through-cutting various materials up to 5 mm/3/16 in thick. The use of drag knives allows for very high processing speeds. Compared to motor-driven tools, the UCT is very inexpensive to purchase and maintain. A spring-loaded glide shoe permits cutting very fine details. Optionally, a fixed glide shoe can be used for cutting at set depths.
- Wide assortment of Zünd drag knives available
- Very high processing speeds
- Compatible with G3, S3, D3, L3
Vinyl
Twin-wall sheets
Cardboard
Textiles
Drawing tool for use with widely available, standard pen inserts in various line thicknesses.
The Universal Drawing Tool is a cost-effective tool for precisely marking/labeling materials including fabric, leather, rubber, and Teflon. This tool is used to draw assembly marks, line symbols, and text. Drawing/plotting is possible in any orientation.
The UDT is very cost-effective since it accommodates readily available, standard drawing/plotting tools such as felt-tip and ballpoint pencartridges available in various line widths.
- This tool is used to draw assembly marks, line symbols, and text.
- Compatible with G3, S3, D3
Vinyl
Rubber
Leather
Paper
Cost-effective routing and engraving tool.
At the heart of the URT is a 300 W router spindle which operates at up to 80,000 rpm, depending on material and application. In combination with the many compatible bits Zünd offers, this makes for a powerful, widely applicable routing solution. Besides processing softer materials, the URT can also handle more challengins, denser ones in multiple passes.
The URT can easily be converted from a router to an engraving tool. In engraving mode, the height of the tool can be precisely adjusted with a micrometer screw. This ensures precision engraving, with consistent line widths and depths.
The airflow from the well-designed dust-extraction system effectively cools both the router bit and spindle, which significantly increases their longevity.
- Routing and engraving with one tool
- Consisten, precise control of routing depth
- 300 Watt router bit spindle with up to 80,000 rpm
- Stepless adjustable speed
- Wide assortment of Zünd router bits available
- Compatible with G3, S3, L3, D3
Aluminum
Wood
Plastics
Composites
Tool with 7 different cutting angles. Produce complex 3D designs from foamcore and corrugated/honeycomb display boar ...
The V-Cut Tool is the perfect tool for producing complex, three-dimensional structural designs made of cardboard, foamcore materials or corrugated/honeycomb display board. A well thought-out design allows for quick tool changes and easy, precise angle adjustments.
The VCT can cut at seven different angles (0 °, 5 °, 10 °, 15 °, 22.5 °, 30 °, 45 °).
- Simple, precise angle adjustments
- Produces cuts at seven different angles
- Very quick blade changes
- Compatible with G3, S3, D3
Twin-wall sheets
Cardboard
Foam
Low-maintenance tool for single-ply cutting of glass and carbon fiber as well as technical textiles.
The Wheel Knife Tool is an efficient, cost-effective tool option for single-ply cutting of glass and carbon fiber as well as technical textiles. The use of HSS steel blades in this tool allows for very high processing speeds and a clean, efficient cutting process.
Cutting is done in pressure mode. The pressure settings can be adjusted to precisely match the material properties and desired cut quality. A special PU (polyurethane) underlay is used in conjunction with this tool to prevent damaging the cutting surface.
- High cutting speeds
- Uses rotary, high-speed steel blades (HSS)
- Processing possible without vacuum hold-down
- Clean, efficient cutting process
- Special polyurethane cutting underlay
- Compatible with G3, D3
Convincing arguments
for Zünd
The safety of your investment is important to us. You can easily and cost-effectively retrofit a Zünd cutter any time you please. Configure your digital cutting system according to your specific needs. We will gladly help you assess your current and future production needs and advise you on a configuration that is tailor-made for you.
Digital cutting increases your productivity in many ways. Reduce set-up times, optimize repeatability, increase cut quality. Whether you are producing batch size 1 or in high volume no longer matters. You become more flexible in order planning and processing, can make changes quickly and economically, on the fly. Zünd cutters are easy to integrate in your digital workflow. Converting to digital cutting creates transparency. It provides relevant data on performance and productivity so you can make the right decisions.
Digital cutting allows you to expand and differentiate your product offering at any time. New applications, new materials, new services - the wide selection of tools and functionalities gives you more latitude. You can offer an even broader spectrum of choices and solutions to meet your customers' needs. Even some that you may not currently have on your radar.
Precision is an integral part of the DNA of our cutting systems. Zünd cutters are precision equipment. All components - from drive system to blade - are coordinated in every aspect. Zünd cutters offer exceptionally high precision and repeatability in the cutting process.
Their open architecture makes Zünd cutting systems easy to integrate in a wide variety of production workflows and software environments. You decide for yourself what your workflow should look like.
Fabric or acrylic, cutting, creasing, or perforating - Zünd cutting system impress with their flexibility. The wide range of materials and processing methods make Zünd cutters almost universally applicable. And it helps you better cope with increasing numbers of short runs and customer demand for customization and personalization.
Time is money - intuitively structured control software and short training times are a must. This is where Zünd software tools make a significant contribution. They are intuitive, easy to learn, and support the user throughout the production process.
Process automation is the path to efficient and economical digital cutting. Zünd offers the right automation solutions for every step of the workflow - from material transport and tool handling to registration and material capture and the removal of cut parts.
Innovative technology, robust construction, and minimal downtime guarantee low maintenance costs and high reliability. Zünd cutters are a safe investment and offer maximum value retention.
Swiss quality in design and build – this means above all that we rely on solid engineering driven by innovation. This results in highly robust and extremely durable cutters. Reliability in every sense of the word.
The tools that come with our machines are developed by Zünd as well and are equally robust. We put them through the same rigorous quality and performance assessments before adding them to our lineup. This gives you the assurance that the tools and the cutter are a perfect match.
Since its foundation in 1984, Zünd has accumulated a tremendous amount of experience in digital cutting. All this expertise in digital cutting technologies and many different applications are the perfection foundation for developing cutting solutions that will help you gain a competitive advantage. We know the challenges you are facing. And if you think we do not, we would love to hear from you!
G3 cutter sizes
Choose from 11 different sizes to select the perfect machine for your application
M
L
XL
2XL
3XL
Questions?
Contact us for more information, for scheduling a demonstration, and for anything else you might like to know about digital cutting.
